Simulation Solutions for All Casting Processes

Sand Casting

Any binder, clay or chemical, ferrous & non-ferrous

Lost-Foam Casting

Polystyrene patterns, metal filling and solidification

Vacuum Casting

Low-pressure, vacuum filling, energy reflection

Die Casting

High speed metal shot, die thermal cycles

Centrifugal Casting

Spin driven filling and shrinkage porosity analysis

Continuous Casting

Strand solidification and hot tear prediction

Heat Treatment

Quench, normalize, anneal and phase kinetics

Macrostructure

Macro-
structure

Grain size, morphology and crystallographic texture

Modules and Solvers

Mesh Generator

Converts the CAD model into a finite element mesh of tetrahedrons.

• Analysis and optimization of mesh quality
• High degree of automation
• Import in IGES and STEP formats
• Automatic creation of surfaces

Euler - Flow and Filling

Hydrodynamic and thermal calculations of the mold filling with molten metal in real-time.

• Speed and temperature fields of the molten metal
• Defects due to incomplete filling
• Solid phase formation
• Filling dynamics

Fourier - Temperatures and Porosity

Dynamics of mold cooling taking into account thermal conductivity, convection, and radiation

• hot spot detection
• Temperature-phase fields
• Calculation of macro and microporosity
• Shrinkage cavity formation

Hooke - Stress and Strain

Thermal stresses arising in the casting and the mold during cooling/heating

• Contact with the mold (impeded shrinkage)
• Accumulated plastic deformations
• Hot and cold cracks
• Residual stresses

Step-by-Step Implementation

Free simulation of your part

Are you facing problems with your cast parts, cracks and shells appearing, and don't know what's causing them?

Request a free simulation of your real casting to confirm that the model can predict defects

Expert Report
from $599 usd

Not ready to buy the software yet? Request an analysis of your problem from our specialists.

Get a full report on how to solve your problem at a very affordable price

Commercial license
from $14 137 usd/year

Are you considering taking the next step and purchasing a commercial license for PoligonSoft?

Buy PoligonSoft with a perpetual license or subscribe for a year. Individual or network licenses available.

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Latest News

nov 18, 2025

PoligonSoft 2025.0: Next-Gen Casting Simulation

The latest release introduces a new mold gas regime model, advanced tools for steel heat treatment analysis, and a 'Dynamic Environment' editor. Includes improved Euler and Fourier solvers for more accurate defect prediction.

apr 16, 2025

Free Casting Simulation Software

We are pleased to announce the release of PoligonSoft FREE  for metal casting simulation.

PoligonSoft FREE is a solution designed to simulate the solidification of molten metal inside the mold and predict shrinkage defects in cast parts.

Oct 25, 2024

PoligonSoft was present at FundiExpo 2024

PoligonSoft participated in FundiExpo 2024, the most important event in the metal casting and manufacturing industry in Latin America.
We are proud to have shared our innovative simulation solutions with the elite of the Latin American metallurgical industry in Mexico City.

History and Development of Poligonsoft

The first version of the PoligonSoft casting simulation software, initially named SAM LP 'Poligon,' was developed in 1989 at the Central Research Institute of Materials (CIM, St. Petersburg) by order of the Ministry of Defense Industry.

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EXPERIENCE AND KNOWLEDGE

Many years of experience from a professional team

UNIQUE SOLUTIONS

Complete automation and implementation

TECHNICAL SUPPORT

In all phases of implementation and use of a product

CUSTOMIZED TRAINING

Individual training according to your objectives